Furis Machinery Group
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Small Blister Packing Machine

Small Blister Packing Machine

It is an electromechanical machine that forms blister pack, preformed packaging or containers, which it fills with product and seals. Blister packing equipment is a popular pharmacy packaging machine. You can use it to packaging capsules, tablets, vials, syringes, etc.

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  • Description

    Furis Machinery Group is one of the most reliable manufacturers and suppliers of small blister packing machine in China. Our factory offer high quality equipment made in China with competitive price. Welcome to place an order.

     

    Company Profile

     

    Furis group is a integrated the machine manufacture, research and sales enterprise. we own more than 10000 square meter modern standard factory, has 100 skillful workers. We are focus on pharma cosmetic personal care food packing machine field.Our machine includes, cosmetic tube filling sealing machine,capsule filling machine,capsule counting packing line,bath bomb press packing line,etc
    We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification. The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.

     

    Why choose us?

     

    Advanced equipment
    The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.

     

    Professional team
    Furis group is a integrated the machine manufacture, research and sales enterprise. We own more than 10000 square meter modern standard factory, has 100 skillful workers.

     

    Main products
    Our products including pharmaceutical machine, pharma and food packing machine, disposable personal care product forming machine, etc.

     

    Company honor
    We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification.

    Granule Blister Packing Machine

    Blister Packing Machine Price Blister Packing Machine For Sale

    Applying: This blister packing machine is suitable for packing capsule, tablet, syringe, ampoule, medical apparatus, food, electric appliance,hardware etc with alu alu or alu pvc.

    Blister Packing Machine For Pill Tablet Capsule

    DPB-260 Blister Packing Machine for Pill Tablet Capsule

    Applying: This machine is suitable for pharmacy, medical product, foodstuff, electric, hardware industry's capsule, tablet, syringe, ampoule, medical apparatus, food, electric appliance,hardware etc blister package.this machine with universal feeder it is special for granule in medicine industry...

    High Speed Blister Packing Machine

    High Speed Blister Packing Machine DPB-260

    It adopts hanging design,easy to clean up the machine parts,with the requirements of GMP,this machine is widely used for syringe,vials,injection,ampoule ,medicine blister packing .

    DPB-88 blister packing mahine

    DPB-88 Blister Packing Machine

    Application: It is suitable for capsule, tablet, honey pill, candy, liquid (ointment), paste as well as irregular shape Al-al Al-plastic and paper-plastic composite sealing packing in pharmacy, healthcare, food, cosmetics, medical equipment industry etc.

     
     

    What is Small Blister Packing Machine

     

     

    It is an electromechanical machine that forms blister pack, preformed packaging or containers, which it fills with product and seals. Blister packing equipment is a popular pharmacy packaging machine. You can use it to packaging capsules, tablets, vials, syringes, etc.

     

    Benefits of Small Blister Packing Machine

     

    1.Efficient automated production
    One of the biggest advantages of the blister packaging machine is its ability to be highly automated. It can quickly and accurately complete the whole process from material molding to product packaging, greatly improving production efficiency. For large-scale production companies, this means shorter production cycles, lower labor costs and higher capacity utilization. Automated production not only reduces the need for manpower, but also reduces the error rate caused by improper human operation, ensuring the consistency and stability of product quality. Greatly improve the output of mass production products, so that enterprises can more quickly occupy the market to achieve profitability.

     

    2.Enhance product protection
    Blister packaging provides superior physical protection for products by forming a closed protective layer. Whether it is small goods or fragile goods, it can be properly packaged to effectively prevent damage caused by collision and extrusion during transportation. In addition, the transparent blister design also allows consumers to intuitively see the product itself, increasing the confidence to buy, but also easy for retailers to carry out inventory management and display.

     

    3.Enhance brand image and appeal
    Beautiful packaging is the key to enhance the attractiveness of the product. Blister packaging with its simple, modern design sense, can significantly improve the visual effect of the product, so that the product stands out on the shelf. For the pursuit of high quality and high-end positioning of the brand, the use of blister packaging can convey the brand's refinement and professionalism, fully display the appearance and characteristics of the product, thus greatly enhancing the trust and loyalty of consumers.

     

    4.Flexible customization options
    The blister packaging machine supports the customization of a variety of specifications and shapes, which can meet the packaging needs of different industries and different products. Whether it is electronic components, medical supplies, cosmetics, or food, toys, etc., you can find the right packaging solution. This flexibility not only helps companies better adapt to market changes, but also appeals to target consumer groups through innovative packaging design and promotes sales growth.

     

    5.Environmental sustainability
    With the increasing global concern for environmental protection, blister packaging machines are also constantly optimized, using more environmentally friendly materials and processes to reduce resource consumption and waste generation. The continuous progress of materials science, but also let enterprises have a further choice of environmentally friendly materials, the selection of recyclable or biodegradable plastics, enterprises can both environmental protection and reduce the damage to the natural environment, but also to respond to the global demand for green environmental protection consumption, but also to shape the brand image of the company responsible, leading the industry to a sustainable future evolution, to achieve a win-win situation between business and ecology.

     

    Types of Small Blister Packing Machine
     

    1.Roller type blister machine:

    The working rule of the roller blister packing machines is quite simple. The forming film is heated and softened by the heating device. The blister is then sucked by the negative vacuum pressure on the roller forming molding roller, and therefore the filling device fills the packaged object into the blister, then passes through the roller type.

    The heat sealing device seals the single-sided adhesive-coated cover film on the surface of the blister material at an appropriate temperature and pressure and seals the packaged object within the blister.

    2.Roller plate blister sealing machine

    The roller plate type blister packaging machine is developed with the foundation of a roller type and flat type blister packaging machine. That is, a flat type molding device is employed for blow molding (positive pressure forming), and a roll type sealing device is sealed, and its blister packaging machine working principle is essentially the same.

    3.Flat blister sealing machine

    The working rule of the flat forming blister machine: The formed film is heated and softened by the flat heating device. The softened film is blown into a blister by using compressed gas within the flat forming device, and therefore the filling device fills the package into the blister.

    Then, it's sent to the flat sealing device, and therefore the cover film is sealed with the formed film under suitable temperature and pressure, then the batch number is printed, and thus the broken line is pressed by the typing imprinting device. Finally, the punching device is punched into a predetermined size product section.

    Common Applications of Small Blister Packing Machine
     

    1.Unit dose packaging
    If you want to package a single dosage, blister packaging is a solid choice. It works well in reducing the risk of dosage errors and improving patient safety, especially in hospitals and long-term care facilities.

     

    2.Compliance packaging
    This type of blister packaging is designed to help patients take their medications as prescribed. The packaging typically includes labeled compartments for each day of the week or specific times of the day. This helps patients track and take the right dose at the right time.

     

    3.Child-resistant packaging
    Child resistance is another big advantage of blister packs. With features like push-through barriers or locking mechanisms, the packaging can prevent children from accessing potentially harmful medications.

     

    4.Medical devices
    Wound dressings, disposable syringes, catheters, surgical instruments, and other medical devices are often packaged using blister packaging. This method protects the devices against damage, keeps them sterile, and provides clear labeling and instructions.

     

    5.Clinical trials
    Blister packaging plays a significant role in clinical trials where investigational drugs or placebos need to be packaged in a controlled and randomized manner. Blister packs help ensure accurate dosing and consistency throughout the study.

     

    6.Food and snacks
    Blister packaging is a good way to package food items, single-serving snacks, and fresh produce. It offers convenient portion control, extends shelf life, and preserves product freshness. Blister packs also help reduce food waste and enhance transportation efficiency.

     

    7.Toys and games
    One unique benefit of blister packaging for toys and games is its ability to provide customers with a tactile and interactive experience. The packaging allows potential buyers to see and touch the product through the clear plastic, providing a hands-on feel of the toy or game before making a purchase decision.

     

    8.Electronics and accessories
    If you're a manufacturer of consumer electronics, choosing blister packaging is a smart move to safeguard your products. Electronic components are sensitive and need protection against moisture, static, and physical damage during transportation and storage. Blister packs can do the job for you.

     

    9.Electrical components
    Blister packaging finds applications in electrical systems. It can hold small components like switches, fuses, connectors, and bulbs. The packaging protects against physical damage, dust, moisture, and corrosion, keeping the product well-functioning.

     

    10.Hardware and tools
    Hardware items like screws, nails, drill bits, and small tools are often blister-packaged. The packaging helps to keep these items organized and intact, allowing customers to see the contents before purchase.

    High Speed Blister Packing Machine

    Small Blister Packing Machine Operation Process

    Material preparation
    The materials required for blister packaging, such as PVC (Polyvinyl Chloride) or PVDC (Polyvinylidene Chloride) film and aluminum foil, are prepared and made ready for use.

     

    Forming the blisters
    The PVC film is fed into the blister packaging machine, where it undergoes heating and forming processes. Compressed air is used to shape the PVC film into individual pockets or cavities, creating the blister packs that will hold the tablets.

     

    Filling the blister packs
    Once the blister packs are formed, the next step is to fill them with the tablets. This can be done manually or using automated systems, depending on the scale of production.

    Sealing the blister packs

    After the tablets are placed in the blister packs, the packs are covered with aluminum foil. Heat and pressure are applied to seal the aluminum foil to the blister packs, ensuring the tablets are securely enclosed.

    Quality control

    The sealed blister packs undergo rigorous quality control checks to ensure they meet the required standards. This includes checking for proper sealing, accurate tablet placement, and overall packaging integrity.

    Printing and labeling

    Batch numbers, expiration dates, and other necessary information are printed on the blister packs. Labels may also be applied, providing additional information and branding.

    Packaging and storage

    The sealed and labeled blister packs are then packaged in appropriate containers, such as boxes or cartons, ready for storage or distribution.

     

    Components of Small Blister Packing Machine

     

    Feeding roller:
    It is used to convey blister sheets from blister sheet feeder to a blister punch machine or blister sealing machine. The feeding roller is always in motion which matches with other key components.

    Blister sealing machine:
    Blister sealing device is an automatic blister packing machine component that is used to seal blister packs. It uses thermal, ultrasonic, and radiofrequency types of blister sealers to heat up a roller to seal both blister sheets with heating rollers and blister lids with a glue gun.

    Touchscreen control panel:
    The blister packing machine is controlled by the touch screen control panel which makes operation easy and intuitive.

    PLC:
    It has a programmable logic controller that plays an important role in controlling several electrical components of blister packing machines, for example, motors, blowers, etc.

    Sheets feeder:
    Blister sheets should be conveyed from blister sheet feeder to blister sealing machine. Blister packing machine manufacturers should have both single-sided blister and double side blister feeders in their blister packing machine models.

    Blister pack conveying roller:
    The blister pack conveyor roller is used to convey blister packs to blister can feeder or blister box feeder. It ensures blister packages move smoothly during the blister packing process

    Blister box feeder:
    The blister box feeders are used to convey blister boxes from blister sheet feeders to the blister packing machine's blister can or blister carton feeders. Blister cans and blister cartons are placed on the top of the blister box feeder

    Blister can feeder:
    Automatic blister packing machine should have blister can/carton feeders whereby blister cans are placed on top of blister can feeder and blister cartons are placed on blister carton feeders whereas blister sheets are conveyed from sheet feeder to conveyor roller.

    Blister box printing device:
    It is used for printing quality tracking codes on blister boxes. Blister labeling machine prints graphics-based labels that are applied on blister packs or blister boxes. The blister packing machine should have automatic labelers.

    Blister carton feeder:
    An automatic blister packing machine should have blister can/carton feeders whereby blister cans are placed on top of blister can feeder and blister cartons are placed on blister box feeders whereas blister sheets are conveyed from sheet feeder to conveyor roller.

    Power supply:
    It is used to power blister packing machine components. Blister packing machine should be connected to the power supply via a quality electrical switch

    Blister box cutter:
    Blister box cuts blister boxes to reduce packaging costs. It cuts the boxes into different sizes and configurations depending on the business requirements.

    Electric motor:
    Automatic blister packing machine should have an electric motor that drives the blister sheet feeder's feeding roller. Quality blister packing machines are equipped with three-phase motors for a smooth blister packaging process

    Heating box:
    The blister packing machine manufacturers should have blister pack heating boxes in their blister packaging machine models. Blister packs are heated up by blister pack heating box before blister sealing, blister labeling, or blister printing process.

    Guide rail:
    A blister pack is conveyed on the blister pack conveyor/guide rail during the blister packaging process. Automatic blister packing machine's blister can and blister carton feeders are installed on the top of the blister pack guide rail

    Pressing roller:
    The function of the pressing roller is to ensure blister packs are pressed together to reduce the blister pack's volume.

    Product tray:
    Blister packing machine should have blister can/carton feeders whereby blister cans are placed on top of blister can feeder and blister cartons are placed on blister box feeders whereas blister sheets are conveyed from sheet feeder to conveyor roller.

    Die holder:
    Blister packing machine's die holder is used to fix the blister sheet on the blister pack conveyor/guide rail. It ensures blister sheets move smoothly through the blister packaging process.

    How to Maintain Small Blister Packing Machine

     

    Be sure to ensure the cleanliness of the machine, that is, after each work is completed (after the shutdown), the sundries on the table and the sundries in the machine should be cleaned up in time to keep the fuselage clean.

     

    The core components of the entire transmission device of the small blister packing machine are chains, bearings and racks, so in order to maintain a good transmission state, the above components must be lubricated with butter frequently.

     

    The oil level of the vacuum pump of blistering machine should be observed every day, and the vacuum pump oil should be replaced in time to ensure the normal using of the solenoid valves and the good cylinder, and to ensure the smoothness of operation and mechanical accuracy.

     

     
    Our Factory

     

    With a number of highly qualified and professional technician, our company has always won the trust and praise from the vast number of users both from domestic and abroad for many years.95% of our products are used for export, mainly in North America and Western Europe. Our main product automatic capsule filling machine(includes the capsule filling machine for liquid oil)adopts international high level techlogoy and also improved our engineer.The quality and precision has reached the Bosch capsule filling machine level. New technology has been identified through quality inspection of Zhejiang Institute of mechanical and electrical products and get the patents. The machine has beautiful appearance, simple operation. It integrates the filling base and the metering plate into an integrated system, stable performance, convenient operation and maintenance, high efficiency, and beautiful packaged products. The Pallet, powder and other materials like liquid oil are all can automatically fill into the empty capsule. It is an idea equipment for the pharma company.

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    FAQ
     

    Q: What is a small blister packing machine?

    A: A small blister packing machine is specialized equipment designed to create individual plastic cavities (blister packs) for packaging small items, particularly pharmaceuticals, in a protective and tamper-evident way. These machines are compact and suitable for lower volume production.

    Q: How does a small blister packing machine work?

    A: The machine heats and molds a plastic sheet to form cavities, places the product into these cavities, then seals the cavities with a backing material such as aluminum foil or paper. This process is typically automated and includes forming, product insertion, sealing, and cutting.

    Q: What are the main components of a small blister packing machine?

    A: Key components include the forming station, product feeder, sealing station, cutting station, and a control panel for operating and monitoring the machine.

    Q: What is the difference between a small and a large blister packing machine?

    A: A small blister packing machine is designed for lower production volumes and often has a more compact design. It is suitable for small-scale production or R&D purposes. In contrast, large machines are designed for high-volume production and may have additional features for efficiency and automation.

    Q: What types of products can be packaged using a small blister packing machine?

    A: Primarily used for pharmaceuticals, these machines can also package smaller items such as electronics components, cosmetics, and small toys in a protective blister pack.

    Q: What is the production capacity of a small blister packing machine?

    A: Production capacity varies, but small machines typically produce from a few hundred to a couple of thousand blisters per hour, depending on the model and the complexity of the packaging.

    Q: What adhesive is used in blister packaging?

    A: In medical applications, amorphous and high Tg-content materials are used as primers or heat-adhesive coatings for blister packs. Polyurethane adhesives are ideal for these packages. These adhesives are temperature resistant, offer strong adhesion, and have some flexibility to withstand deformation.

    Q: How does a small blister packing machine ensure product safety and hygiene?

    A: These machines are built with materials that are easy to clean and sanitize. They include features such as enclosed workspaces and automatic sealing to prevent contamination.

    Q: Can a small blister packing machine handle different sizes of products?

    A: Yes, many machines offer adjustable settings to accommodate different sizes and shapes of products. This flexibility allows for the packaging of a variety of items.

    Q: How is the sealing process controlled in a small blister packing machine?

    A: Sealing is controlled by temperature and pressure settings that are adjustable depending on the material being used. This ensures a tight and secure seal around the product.

    Q: What are the safety features of a small blister packing machine?

    A: Machines incorporate safety features such as emergency stop buttons, guards around moving parts, and sensors that stop the machine if an obstruction is detected.

    Q: What is the difference between PVC and PVDC in blister packaging?

    A: PVC layer can be colored with pigments and/or UV filters. PVDC plays a critical role in blister packaging as laminations or coatings on PVC. PVDC provide excellent barrier to both oxygen and water vapor while most other barrier polymer offer just one or the other.

    Q: How do small blister packing machines ensure the quality of the final product?

    A: Quality is ensured through precise temperature and pressure control, as well as the use of high-quality materials. Many machines also include inspection points to check the integrity of the blister packs.

    Q: What maintenance is required for a small blister packing machine?

    A: Regular maintenance includes cleaning, lubrication of moving parts, checking and replacing seals, and calibration of the forming and sealing mechanisms.

    Q: How do small blister packing machines affect the packaging process in terms of efficiency and cost?

    A: These machines increase efficiency by automating the packaging process and reducing labor costs. They can also reduce waste by optimizing material usage and improving the quality of the packaging.

    Q: What is the future of blister packaging?

    A: The global blister packaging market size was estimated at USD 28.66 billion in 2023 and is expected to grow at a CAGR of 7.4% from 2024 to 2030. Expanding pharmaceutical and healthcare industry is driving the growth of the global blister packaging industry.

    Q: What is the role of software in controlling a small blister packing machine?

    A: Software controls the machine's settings, including temperature, speed, and product placement. It also allows for monitoring of the production process and machine diagnostics.

    Q: How do small blister packing machines handle the packaging of liquid products?

    A: Specialized machines or modifications are required for liquid products. These machines use dosing systems to accurately measure and fill each blister with the correct volume of liquid.

    Q: How do small blister packing machines comply with regulatory standards?

    A: They comply with regulations by using materials and processes that meet safety and quality standards. Regular audits and validation are part of ensuring regulatory compliance.

    Q: How do small blister packing machines compare to traditional packaging methods?

    A: They offer enhanced product protection, tamper-evidence, and can improve the shelf life of products compared to traditional methods.

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