Furis Machinery Group is one of the most reliable manufacturers and suppliers of encapsulation machine in China. Our factory offer high quality equipment made in China with competitive price. Welcome to place an order.
Furis group is a integrated the machine manufacture, research and sales enterprise. we own more than 10000 square meter modern standard factory, has 100 skillful workers. We are focus on pharma cosmetic personal care food packing machine field.Our machine includes, cosmetic tube filling sealing machine,capsule filling machine,capsule counting packing line,bath bomb press packing line,etc
We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification. The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.
Advanced equipment
The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.
Professional team
Furis group is a integrated the machine manufacture, research and sales enterprise. We own more than 10000 square meter modern standard factory, has 100 skillful workers.
Main products
Our products including pharmaceutical machine, pharma and food packing machine, disposable personal care product forming machine, etc.
Company honor
We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification.
Automatic Capsule Filling Machine Price
Applying: This automatic capsule fillilng machine is used for Pharmaceutical, medicine, and chemicals (powder, Pellet, granule, pill), also can be used to fill vitamin, foodstuff and animal drug, etc Working Principal: Capsule Part: Loading the empty capsule into capsule hopper, the empty capsule then get into capsule...
Hot Sell Automatic High Speed Capsule Filling Machine Best
Applying: This machine is used for Pharmaceutical, medicine, and chemicals (powder, Pellet, granule, pill), also can be used to fill vitamin, foodstuff and animal drug, etc Working Principal: Capsule Part: Loading the empty capsule into capsule hopper, the empty capsule then get into capsule...
Semi-automatic Capsule Filling Machine
Applying: This machine is used for filling the powder or pellet into the capsule Futures: 1) Equipped with independent empty capsule feeding station, powder feeding station and capsule closing station 2) Intermediate processing must be handled manually 3) Variable speed control 4) Operation is...
DTJ-V Semi-auto Capsule Filling Machine
Applying: These capsule filling machine semi automatic and working panel are made of stainless steel,which conforms to sanitary requirements of pharmacy.It is also suitable for filling powder of granular medicines and health products into capsule. Features: 1) With electric auto counting device...
High Grade Precision Small Capsule Filler NJP 800 Automatic Capsule Filling Machine
Applying: This machine is used for Pharmaceutical, medicine, and chemicals (powder, Pellet, granule, pill), also can be used to fill vitamin, foodstuff and animal drug, etc Working Principal: Capsule Part: Loading the empty capsule into capsule hopper, the empty capsule then get into capsule...
Best New Generation Automatic Capsule Filling Machine 00-5 Size Capsule
Applying:This machine is used for filling the powder pellet tablet small capsule into the big capsule. We also can offer the liquid capsule macihine for filling the liquid pellet capsule etc
The Best Capsule In Capsule Filling Machine
Applying: This machine is for filling the powder or pallet or small capsule into the capsule With a high speed can dividing mechanism adopt , the operation of capsule distribution and separation, faulty capsules removal, medicine filling, capsule locking and its output as mold cleaning can be performed automatically. By computer control, operation is made easy and visual with speed adjustment counting and failures shown on a screen. With a porous ram-squeezing medicine filling device provided, dosing is veracious. Owing to the special mold design, the machine is well adaptable to capsules and high operation rate . Equipped with complete safety and protection devices, operation is steady and cred
Automatic Liquid Capsule Filling Machine
Applying: The automatic liquid capsule filling machine is designed for filling liquid oil granlue powder capsule into the capsule automatic
Automatic Capsule Filling Machine
Applying: The capsule filler adopts multi-bore dosing, intermittent motion and frequency control. The machine can automatically capsule filling, separating, filling, waster capsule rejecting, closing, finished capsule ejecting for powder or micro pill medicine in capsule. This machine advanced...
What is Encapsulation Machine Encapsulating Machine
Encapsulation machinery is also known as capsule filling machinery. This is a type of manufacturing equipment used to fill capsules with a granulated or powdered solid or a liquid substance.
Benefits of Encapsulation Machine Encapsulating Machine
Reductions in time and labor investment
Encapsulation machines are designed to handle a painstaking and highly precise task with relative ease. If encapsulation was carried out manually, it would require careful and accurate management of large teams of personnel, which would render it effectively unfeasible for cost-conscious pharma manufacturing businesses. With encapsulation machinery infrastructure implemented, businesses can focus the workforce on tasks more suited to their skills.
Accelerated delivery and reduced time-to-market
When equipment is deployed for encapsulation, the whole process becomes streamlined and efficiency is boosted. This means time-to-market is greatly reduced, and patients can access the healthcare products and medicines they need without delay. In turn, it becomes far easier to meet the order deadlines without compromise.
Mass-production capabilities
The benefits of encapsulation equipment are not just related to time and ease of deployment - they are also linked to the scale of the manufacturing job. Pharmaceutical companies frequently have to deal with extremely high order volumes - which makes manual processes almost impossible to execute with the right level of effectiveness. Machinery infrastructure dramatically increases the output volume of the pharma manufacturing facility.
Standardized doses
The Food and Drug Administration (FDA) places strict controls on dosage levels and information for medications. This information must be printed clearly on the container's label, and this should be closely monitored and assessed. With encapsulation machinery, facilities can guarantee a standardized dose for all medications that they handle, eliminating many of the risks associated with manual encapsulation - risks that can be potentially disastrous to consumer health.
Regulatory compliance
Any organization that manufactures drugs and healthcare products must adhere to the FDA's Current Good Manufacturing Practice (CGMP) regulations. Failure to abide by these regulations could result in a fine, the loss of a license, or even civil and criminal proceedings should the incidence of non-compliance be linked to actual public harm. Encapsulation equipment helps to ensure regular processes that are in accordance with regulations.
A complete solution
Pharma manufacturing equipment needs to integrate with all other points across the whole production chain, creating a seamless path from beginning to end. Encapsulation machines are designed to fulfill this need, accepting raw materials for medications as well as the capsules that need to be filled. The equipment completes the filling and sealing phase of the procedure and then passes the filled capsules on to the next phase of production. With no gaps in the production chain, the potential for shrinkage and inefficiency is reduced greatly.
Lower costs for medications at the point of purchase
If inefficiencies and wastage are kept low, this translates to reduced costs for the pharma production facility. These cost savings can then be passed on to the consumer, maintaining stability in the market.
Compatibility with highly specialized materials
Many pharma production processes include highly specialized materials, such as softgel capsules, that need to be handled with great care. Manual filling methods or incompatible equipment may damage these materials, impacting the reliability of the medication for the consumer. Specifically-designed equipment - such as a softgel machine - is built to be fully compatible with these materials, filling and sealing the capsules without causing damage.
Types of Encapsulation Machine Encapsulating Machine
1.Manual machines
A manual capsule filler is used in industries where the amount that needs to be filled is equal to the exact amount of ingredients. This kind of filling machine is reliable to produce capsules according to the user's needs.
Furthermore, it can produce around 800 capsules in a single press and features a powder tray and loading trays that have a volume of 300 holes.
2.Semi-automatic machines
As its name suggests, it is a hybrid filling machine that mixes the manual process with the automatic. This way, there is less dependency on the operator, and it is designed in such a way that the equipment must comply with the hygiene requirements used in the industry.
Its design and construction make it durable and low-maintenance. With proven, non-corrosive elements, eliminates contamination and facilitates cleanup after use to make capsules acceptable for filling both powders and granular substances.
3.Automatic machines
With automatic capsule filling, it is sought to directly fill capsules without dependence on the operator. Automatic filters are used in the large-scale production of capsules.
This type of machine can integrate any kind of fine particle powder or granules into the capsule. An automatic filler also functions as an integrated system by connecting additional equipment such as in-line capsule polishers, dust extractors, a damaged capsule classifier, and an empty capsule ejector.
Application of Encapsulation Machine Encapsulating Machine
Filling powders
Capsules with powder is the most common type of solid dosage form. It is the fine, dry particles produced by grinding, pounding or crushing solid substances.
Generally, filling powders is the most common application of capsule filling machines. It can be achieved by manual encapsulators - though the manual type is not as efficient and accurate as the automatic capsule filler.
This results in the simpler structure design of powder capsule fillers, as well as their hoppers and dosing systems.
Filling tablets
Compared with other fill materials, tablets tend to be larger in size. A capsule can only contain one or several tablets. And the number of tablets is determined by the size of the capsule.
Of 6 applications of capsule filling machines, filling tablets is not commonly seen. But in some clinical trials, if some tablets are an irritant to the stomach, then they are likely to be ejected into capsules.
To fill tablets into capsules, you want to source a reliable automatic capsule filler with special dosing systems.
Filling granules
Like powders, granules are also the most commonly used solid dosage form in the pharmaceutical industry. They are typically larger particles created by gathering together powder particles. The process of creating granules by aggregating powder particles is known as granulation.
Due to the particle size difference or component density difference, powder segregation may occur in the hoppers or bulk containers. To prevent segregation in drug production, granules are often used to ensure content uniformity.
Typically, granules are mainly used for high-dose, low-potent drugs. And the coating on the granules is gastric resistant and should not be damaged in the packaging process. Thus, the capsule filling machine used to fill granules should have a unique design to protect their coating.
Filling pellets
Pellets are small, free-flowing, spherical-shaped units made from a group of fine powders or granules of drugs through pelletization.
In recent years, pellets are very popular across the industry. With the aid of coating, they can be used for site-specific drug delivery. Besides, pellets are so versatile that they can be combined with other incompatible ingredients.
Despite a good drug administration method, filling pellets is slower than filling powders. Today, many capsule filling machines can fill either powders or pellets. But when filling pellets, you should adjust the dosing system, so that automatic capsule fillers can suit the pellet filling well.
Filling liquids
Filling liquids into the capsules consists of two steps: liquid filling and capsule sealing.
For the liquid filling, the automatic capsule fillers should be equipped with liquid filling stations. Typically, they adopt servo-controlled liquid pumps, which are precise enough to fill liquids of 100 mg to 1.5 grams. On top of that, the capsule filler can fill liquids in a wide range of viscosity spectrum.
Filling Combinations
Sometimes, a combination of products, such as liquids and semi-solid substances, needs to be filled into capsules. At these times, you really want to customize your capsule filling machines from a reliable supplier. Because they are capable of providing tailor-made machines to meet your specific filling needs.
Components of Encapsulation Machine Encapsulating Machine
Automatic transfer system for empty capsules and powder
In the capsule filling process, the transfer system for empty capsules and powder is an essential part. This unit conveys these materials to their hoppers without manual handling.
Capsule hopper
The capsule hopper is designed for storing the capsules to be filled. It's crafted from pharma- or food-grade stainless steel. This hopper comes in cylindrical, conical, or wedge shapes as and when required. Further, the enclosed part keeps the dust from entering.
Capsule feeding unit
When empty capsules flock in from the hopper, it's the capsule feeding unit's turn to play! First, this unit orients the capsules. And then, it nudges and aligns them into the segment bores. After that, the capsules get ready for the next step – Separation.
Powder hopper
The powder hopper plays the role of storing the filling material. As with the capsule hopper, this stainless-steel part is packed with level sensors to detect and alert the low or high material levels.
Powder dosing and filling system
The powder dosing and filling system is one of the most important automatic capsule filling machine parts. It's loaded with a level sensor to control filling accuracy while reducing material waste.
Vacuum system
The vacuum system is a hallmark of the automation level of an encapsulation machine. This system separates empty capsules and quickly cleans the segments for the next circle without manual intervention. Of course, don't forget its important role in conveying empty capsules and powder to their hoppers.
Mechanical drive system
When it comes to the hardcore part of the capsule filling machine, I bet you're thinking of the mechanical drive system. Further, if it's a PLC-based drive system, it will make your machine more reliable and flexible.
Lubrication system
An automatic encapsulation machine consists of various moving parts, so you'll have to lubricate them to minimize wear and tear. Well-lubricated parts help ensure a smooth production run.
PLC and HMI
A programmable Logic Controller (PLC) is an industrial computer. It regulates various electromechanical processes for use in automation applications. A Human-Machine Interface (HMI) comes in a dashboard or touch screen. It allows for communication between users and machines.
Safety door
Protecting operators from mechanical injuries is always a priority. The safety door is a critical encapsulation machine part. When you open the door, the machine will stop immediately to prevent access to the moving parts.
1.Calibration
Encapsulation machines require precise calibration to ensure that they dispense the correct dosage every time. Maintenance involves calibrating the machine regularly to maintain this precision.
2.Part replacements
Wear and tear are inevitable, but with routine maintenance, worn-out components can be identified and replaced before they cause significant issues. This preventive approach helps maintain the machine's like-new performance.
3.Cleaning and sanitization
Contamination can lead to product quality issues and safety concerns. Regular cleaning and sanitization as part of the maintenance routine prevent contaminants from affecting the production process.
4.Monitoring software updates
Manufacturers often release software updates that improve machine efficiency and resolve potential issues. Staying current with these updates is crucial for maintaining peak performance.
Our Factory
With a number of highly qualified and professional technician, our company has always won the trust and praise from the vast number of users both from domestic and abroad for many years.95% of our products are used for export, mainly in North America and Western Europe. Our main product automatic capsule filling machine(includes the capsule filling machine for liquid oil)adopts international high level techlogoy and also improved our engineer.The quality and precision has reached the Bosch capsule filling machine level. New technology has been identified through quality inspection of Zhejiang Institute of mechanical and electrical products and get the patents. The machine has beautiful appearance, simple operation. It integrates the filling base and the metering plate into an integrated system, stable performance, convenient operation and maintenance, high efficiency, and beautiful packaged products. The Pallet, powder and other materials like liquid oil are all can automatically fill into the empty capsule. It is an idea equipment for the pharma company.
FAQ
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