Furis Machinery Group is one of the most reliable manufacturers and suppliers of full auto capsule filler in China. Our factory offer high quality equipment made in China with competitive price. Welcome to place an order.
Furis group is a integrated the machine manufacture, research and sales enterprise. we own more than 10000 square meter modern standard factory, has 100 skillful workers. We are focus on pharma cosmetic personal care food packing machine field.Our machine includes, cosmetic tube filling sealing machine,capsule filling machine,capsule counting packing line,bath bomb press packing line,etc
We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification. The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.
Advanced equipment
The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.
Professional team
Furis group is a integrated the machine manufacture, research and sales enterprise. We own more than 10000 square meter modern standard factory, has 100 skillful workers.
Main products
Our products including pharmaceutical machine, pharma and food packing machine, disposable personal care product forming machine, etc.
Company honor
We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification.
Automatic Capsule Filling Machine Price
Applying: This automatic capsule fillilng machine is used for Pharmaceutical, medicine, and chemicals (powder, Pellet, granule, pill), also can be used to fill vitamin, foodstuff and animal drug, etc Working Principal: Capsule Part: Loading the empty capsule into capsule hopper, the empty capsule then get into capsule...
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Applying: This machine is used for Pharmaceutical, medicine, and chemicals (powder, Pellet, granule, pill), also can be used to fill vitamin, foodstuff and animal drug, etc Working Principal: Capsule Part: Loading the empty capsule into capsule hopper, the empty capsule then get into capsule...
Semi-automatic Capsule Filling Machine
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DTJ-V Semi-auto Capsule Filling Machine
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High Grade Precision Small Capsule Filler NJP 800 Automatic Capsule Filling Machine
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The Best Capsule In Capsule Filling Machine
Applying: This machine is for filling the powder or pallet or small capsule into the capsule With a high speed can dividing mechanism adopt , the operation of capsule distribution and separation, faulty capsules removal, medicine filling, capsule locking and its output as mold cleaning can be performed automatically. By computer control, operation is made easy and visual with speed adjustment counting and failures shown on a screen. With a porous ram-squeezing medicine filling device provided, dosing is veracious. Owing to the special mold design, the machine is well adaptable to capsules and high operation rate . Equipped with complete safety and protection devices, operation is steady and cred
Automatic Liquid Capsule Filling Machine
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Automatic Capsule Filling Machine
Applying: The capsule filler adopts multi-bore dosing, intermittent motion and frequency control. The machine can automatically capsule filling, separating, filling, waster capsule rejecting, closing, finished capsule ejecting for powder or micro pill medicine in capsule. This machine advanced...
What is Full Auto Capsule Filler
In the field of solid preparations in the pharmaceutical industry, fully automatic capsule filling machines are indispensable and important equipment in the capsule pharmaceutical process. The function of this machine is to automatically separate the capsule shell, then accurately fill it with the medicine according to the formula (these ingredients can be powder, granules, pellets or liquid), and finally seal the capsule body and capsule cap, complete the core workflow of the entire capsule formulation.
1.Stable and high production capacity
Compared with traditional semi-automatic models or manual desktop capsule trays, the biggest advantage of a fully automatic encapsulation machine is its extraordinary production efficiency and it is more in line with the requirements of modern mass production. The fully automated process eliminates the need to rely on skilled workers and provides factories with long-term, continuous, uninterrupted production, thereby significantly increasing pharmaceutical production capacity. In addition, it reduces the demand for labor resources, provides more choices for pharmaceutical location selection, and no longer relies on whether the local labor force is rich, saving companies a lot of recruitment time and costs.
2.Excellent filling accuracy
The second advantage of the automatic encapsulating machine is its excellent filling accuracy. Since the entire production process does not require manual intervention, there will be no manual mismatching of medicines, large dosage errors, and unstable production efficiency. It uses advanced mechanical devices and PLC control systems to ensure that the dosage of medicine filled in each capsule is accurate, and controls the quality of the medicine from the source.
3.Excellent reliability
The full automatic filling capsule machine is designed to provide pharmaceutical companies with long-term, stable and reliable operation. The industrial design and manufacturing of the machine enable it to maintain stable performance after a long period of continuous operation, avoiding production interruptions caused by machine errors and time spent on equipment debugging and maintenance. All these factors are aimed at enhancing the continuity and stability of production and ultimately improving production efficiency.
4.Strict quality control
The filling capsule machines can automatically achieve strict quality control. The entire process of material feeding, capsule sowing, filling, defective product detection, sealing, product output, mold cleaning, etc. can be monitored and adjusted in real time through the control system, so that rapid detection can be achieved. and troubleshooting problems in the production process to ensure the consistency and quality of pharmaceutical products.
5.Extensive adaptability
Today's pharmaceutical formulations are becoming more and more complex, and manufacturers can configure highly versatile equipment to freely produce pharmaceutical dosage forms according to market demand. The fully automatic capsules filling machine can achieve adaptability to various pharmaceutical formulas by changing the feeding device of the filling station.
6.More excellent intelligence
The capsule filler automatic machines all use PLC operating systems and touch screens. The entire intelligent control system achieves real-time production status monitoring and adjustment of various parameters. The visual, user-friendly interface provides the machine operator with prompt information about machine operation and possible problems, effectively reducing the time required for troubleshooting, maintenance, and cleaning.
Usage of Full Auto Capsule Filler
1.Capsules rectification
Most of factory-fresh empty capsules are joined capsules whose caps and bodies are joined together. Capsules need to be rectified for filling process. Capsules are randomly poured into the capsule delivery plate with a plurality of circular channels inside. These channels are suitable for a capsule to go through, and the lower part of each channel is equipped with spring pieces. During operation, the capsule delivery plate reciprocates up and down, and makes capsules enter holes and be stuck by the spring piece. Then the capsule delivery plate moves downward to make the spring piece releases the capsules, and then capsules falls. Capsules need further rectification as it may be body end downward or cap end downwards when falling.
The capsule falls in front of the horizontal fork. Due to the special structure, the horizontal fork always acts on the middle part of capsules bodies of which the diameter is smaller. Because of the different center of gravity, the capsule will be moved as the capsule body ahead, whether the capsule is capsule body end downward or cap end downwards. Then the capsule direction will be adjusted again by the vertical fork. So that all capsules enter the segment as capsule body downward. Now, the capsule rectification is completed.
2.Separation of capsule caps from bodies
The capsule tray is transferred to the capsule separation station, and the vacuum divider raises to make its upper surface close to the lower surface of the lower segment without gap. The capsule will be separated by vacuum because of the difference of the diameter of capsule caps and bodies. Capsule caps will be stuck to the upper part of the capsule tray and capsule bodies will go downwards.
After separation, the upper and lower part of the capsule tray will be separated and be transferred to their respective stations.
3.Filling medications
Capsule body will be conveyed to the filling station for filling medication. There are many ways of filling medication, mainly are the tamping filling and intermittent dosator filling.
4.Tamping filling
Tamping pin capsule filling machine uses tamping punch to make powder compacted. The dosing disc will turn for once after taming to transfer the powder to next tamping punch and powder over the dosing disc will automatically fill the dosing disc holes. And after tamping, the powder will be filled into the capsule body.
With this method, the dosage is relatively accurate dosage, and the error is as low as 2%. And it is able to fine-tune the powder plug dose by adjusting the lifting height of the tamping punch. But this method is applicable to powder of good fluidity.
5.Intermittent dosator filling
Intermittent dosator filling method directly insert the empty dosage tube into the dosage hopper, and use the dosage punch inside the dosage tube to press powder. Then the dosage tube rotates for 180º. and press the powder plug into the capsule body to complete capsule filling.
This method could adjust the powder plug dose by adjusting the height of the powder in the dosage hopper and the stroke of the dosage punch inside the dosage. And the powder is required to have good fluidity. In addition, this method is time consuming, and it is better to adopt a continuous structure for capsule filling.
6.Wasted capsules rejection
A few empty capsules are not separated because of some reasons. There will be pins corresponding to the capsules. If the capsule cap is not separated from the capsule body, the pin will pull the capsule out of the mold, and the capsule will be blew to capsule collecting bags. The capsule caps and bodies that are separated will be transferred to the next station.
7.Capsule locking
Upper and lower capsule tray rotate to the locking station at the same time, and at this moment, axis lines of the upper and lower capsule tray overlap. The baffle plate above the capsule tray and the pin below the tray begin to move to make capsule be locked.
8.Capsule ejection
The capsule ejection device is similar to capsule rejection device, The pin will push the locked capsule out of the capsule tray, and then compressed air blows ejected capsules into the outlet.
9.Cleaning
Capsule tray will move back to the first station of capsule rectification after complete the whole filling process. But there could be powder or wasted capsule remaining in the capsule tray that need to be cleaned. Apply compressed air to blow the powder and wasted capsule into the dust collecting system form the bottom.
Components of Full Auto Capsule Filler
1.Capsule orientation & separation station
As the name implies, this station is designed to complete two tasks. It consists of multiple major parts, such as the capsule feeding unit, capsule tooling, and vacuum system.
After empty capsules are loaded into the machine, they move downward along the magazine channels of the capsule feeding unit. These capsules might not be lined up in the same direction during this stage. So, the orientation needs to be done first. The empty capsules gently deposit into the sorting block with the caps at the top and the bodies at the bottom. And then, the vertical fingers push them into the segment bores.
The tooling separates into two halves as soon as the capsules sit in the segment bores. At this moment, the vacuum system pulls the bodies loose to open the capsules. When both caps and the bodies are securely positioned in their respective upper and lower segments, the separation process is successfully completed. After that, the tooling moves to the filling station.
The orientation and separation station is capable of handling a wide range of capsule shapes and sizes. This can be achieved through tooling changeover and adjustable settings. The tooling can be customized to meet the specific needs of each production run.
This station plays a critical role in ensuring the accuracy and efficiency of the automatic capsule filling machine at the very beginning.
2.Dosing & filling station
This station differs depending on the filling system. As shown in the above picture, the dosing disc system is widely used for most automatic capsule filling equipment.
This system uses tamping pins for dosing and filling powders, also called a tamp filling system. It consists of a powder bowl, a dosing disc with six groups of holes, a tamping ring, and multiple tamping pins. The system has five stations for tamping and one station for transferring.
After the powder is fed into the station, these tamping pins move up and down through a powder bed. The powder is tamped five times to form a uniform plug inside the dosing disc hole. When the system rotates to the transfer station, the pins force the powder plugs out of the holes and push them into the capsule bodies.
Aside from the dosing disc system, there are other options like dosator filling, vacuum filling, and more. It's worth mentioning that the dosator system is a solid choice for micro-dosing operations. It's capable of filling capsules used in dry powder inhalers.
3.Faulty capsule ejection station
Most medium or large-sized automatic capsule filling machines are built with two ejection stations. The first ejection station is generally located following the dosing and filling station.
The faulty capsule ejection station works by using sensors to detect any improperly inserted capsule cap or non-separated capsule. Once any fault is detected, the cap or capsule is automatically ejected out of the segment bore. And then, the faulty capsule is rejected from the production run using an air blast.
The rejected capsules are usually collected in a separate container for disposal or further inspection. This ensures that only high-quality capsules are used for the final product. It is important for maintaining product safety and efficacy.
It's worth noting that the specific design and functionality of a faulty capsule ejection station may vary depending on the model of the automatic capsule filling machine.
4.Closing station
After faulty capsules are rejected, the segments move to the closing station. The capsule closing station consists of a counter bearing and closing pins. The counter bearing is located over the upper segment. The closing pins are oriented upward and installed at the bottom of the lower segment.
The closing station is responsible for locking the two halves of the filled capsule. This is done to prevent any leakage of the contents. During closing, a gap between the cap dome's top and the counter bearing's bottom surface should be adjusted appropriately. The gap ensures the capsule cap is vertically retained in the upper segment bore.
In the meantime, the closing pin moves upward to push the filled capsule body into the empty cap. The station uses concave-shaped pins to perform the function. The closing pins with concave tips prevent damage to the capsule bodies. This ensures the integrity and quality of the final product.
5.Discharge/ejection station
It is the second ejection station of an automatic capsule filling machine. After the filled capsules are closed and locked, the tooling carrying these capsules moves to this station.
The finished capsules then leave the machine through a discharge chute. After getting ejected from the machine, these capsules fall onto a collection box or conveyor belt for further processing.
The speed of the capsule discharge process can be adjusted to match the production speed of the filling machine. This ensures that the capsules are released at a consistent rate and do not pile up to cause jams or other issues.
Some automatic capsule filling machines may connect to a capsule polisher and metal detector after the discharge station. These device work to detect and remove any excess powder or unwanted substances from the surface of the capsules before they are collected for packaging.
6.Cleaning station
The cleaning station lies at the end of the capsule filling process. The station is equipped with a transparent acrylic dust cover. This allows you to observe what's going on in the station. It uses the vacuum system to remove any powder or debris from the segment bores.
The cleaning operation takes place before the next filling process. This ensures the capsule tooling is free of any leftover residue. Also, it helps minimize the risk of cross-contamination in future batches of empty capsules.
It's worth noting that not every automatic capsule cleaning station comes with a cleaning station. So, consult the capsule filling manufacturer or supplier before making the purchase.
How to Maintain Full Auto Capsule Filler
1.Daily maintenance:
Cleaning: Clean the capsule filler machine after use to remove powder or capsules residues. Use a soft brush and vacuum to clean hard-to-reach areas.
Inspection: Inspect for any visible wear and tear or damage to parts. Check for any loose screws or bolts.
Apply food-grade lubricant to running parts to prevent wear and tear, as specified in the manufacturer's manual.
2.Weekly maintenance:
Deeper cleaning: Disassemble parts such as the dosing disc, tamping pin, and capsule magazine for a more thorough cleaning. Use appropriate cleaning solutions that do not corrode or damage the machine components.
Component check: Inspect components like the sorting and feeding mechanisms, capsule body, and cap handling sections for any signs of wear or misalignment.
Lubrication: Re-lubricate parts as required, following the manufacturer's recommendations.
3.Monthly maintenance:
Detailed inspection: Conduct a detailed inspection of all mechanical and electrical components. Look for signs of corrosion, wear, or potential failure points.
Alignment and calibration: Check the alignment and calibration of the machine to ensure accurate filling. Adjust settings as necessary to maintain precision.
Replace worn parts: Replace any parts showing signs of significant wear to prevent breakdowns during operation.
4.Annual maintenance:
Professional servicing: Schedule a professional servicing to thoroughly inspect and service the machine. This may include replacing major components and recalibrating the entire system.
Software update: If your machine includes software, check for updates or upgrades that may improve performance or add new features.
5.Common issues:
Inconsistent fill weights: Check for blockages or residues in the dosing mechanism. Ensure proper calibration and alignment of the filling and tamping components.
Capsule defects (e.g., dents, cracks): Inspect the sorting and feeding mechanisms for any misalignment or damage. Check whether the capsules have been stored in a humid environment.
Machine stoppages or jamming: Check for foreign objects or material build-up in the machine.
By adhering to these maintenance guidelines, you can ensure your automatic capsule filling machine remains in good working order, reducing downtime and extending its operational life.
Although facing the huge blue ocean of the market, fully automatic capsule filling machine companies have good development opportunities, but from the overall level, domestic fully automatic capsule filling machines still need to be improved in many ways.
For example, in terms of service life, the fully automatic capsule filling machine urgently needs to improve equipment stability, improve design, improve the level of craftsmanship, ensure the filling quantity, and extend the service life.
In terms of economic benefits, the level of automation needs to be improved. The automatic capsule filling machine should have the function of automatically rejecting defective capsules, recycling and reusing the medicines in the defective capsules, bringing more benefits to the enterprise.
In terms of applicability, the structural design of the fully automatic capsule filling machine should be reasonable to meet the requirements of convenient disassembly and assembly, simple cleaning, and interchangeability of various types of molds. Different molds can be exchanged on the same machine to meet the needs of users with different production capacities. Requirements to reduce the inconvenience caused by replacing the machine.
In terms of humanized design, this is also an aspect that users pay more and more attention to when choosing equipment. For example, in terms of dust collection, the vacuum suction tube and waste rejection tube are designed inside the body to avoid air leakage due to hardening and fracture of the trachea; the filling rod gong cap uses stainless steel instead of the original plastic gong cap to avoid cracking; Optimized design of the table, reducing gongs, gong caps, easy to clean the ears, making the whole machine more beautiful.
In addition, the full-automatic capsule filling machine needs urgent improvement in terms of filling quality. One is the problem of the powder filling mechanism, and the other is that in each station of the capsule turret, it often happens that the capsules do not completely enter the capsule mold seat according to the vertical fork movement direction, or all the capsules enter the mold seat of head A but the heads A and B do not. The situation of total separation.
Our Factory
With a number of highly qualified and professional technician, our company has always won the trust and praise from the vast number of users both from domestic and abroad for many years.95% of our products are used for export, mainly in North America and Western Europe. Our main product automatic capsule filling machine(includes the capsule filling machine for liquid oil)adopts international high level techlogoy and also improved our engineer.The quality and precision has reached the Bosch capsule filling machine level. New technology has been identified through quality inspection of Zhejiang Institute of mechanical and electrical products and get the patents. The machine has beautiful appearance, simple operation. It integrates the filling base and the metering plate into an integrated system, stable performance, convenient operation and maintenance, high efficiency, and beautiful packaged products. The Pallet, powder and other materials like liquid oil are all can automatically fill into the empty capsule. It is an idea equipment for the pharma company.
FAQ
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