Furis Machinery Group
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Semi-automatic Capsule Filling Machine

Semi-automatic Capsule Filling Machine

Semi-automatic capsule filling machines typically consist of a hopper for holding the fill material, a dosing mechanism for accurately measuring the fill material, and a filling station where the capsules are filled and sealed. The operator is responsible for loading the capsules and fill material into the machine and starting the filling process.

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  • Description

    Furis Machinery Group is one of the most reliable manufacturers and suppliers of semi-automatic capsule filling machine in China. Our factory offer high quality equipment made in China with competitive price. Welcome to place an order.

     

    Company Profile

     

    Furis group is a integrated the machine manufacture, research and sales enterprise. we own more than 10000 square meter modern standard factory, has 100 skillful workers. We are focus on pharma cosmetic personal care food packing machine field.Our machine includes, cosmetic tube filling sealing machine,capsule filling machine,capsule counting packing line,bath bomb press packing line,etc
    We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification. The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.

     

    Why choose us?

     

    Advanced equipment
    The advanced equipment, high manufacture technology and prefect inspection system assures products quality and precision. With complete production equipment, stable quality, reliable performance and good afterservice. Our products are more and more popular in the international market.

     

    Professional team
    Furis group is a integrated the machine manufacture, research and sales enterprise. We own more than 10000 square meter modern standard factory, has 100 skillful workers.

     

    Main products
    Our products including pharmaceutical machine, pharma and food packing machine, disposable personal care product forming machine, etc.

     

    Company honor
    We strictly according to ISO9001:2002 quality management system to organize producing, the machines gets the CE certification.

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    What is Semi-automatic Capsule Filling Machine

     

     

    Semi-automatic capsule filling machines typically consist of a hopper for holding the fill material, a dosing mechanism for accurately measuring the fill material, and a filling station where the capsules are filled and sealed. The operator is responsible for loading the capsules and fill material into the machine and starting the filling process. Once the filling process is complete, the operator is responsible for unloading the filled capsules and preparing the machine for the next run.

     

    Benefits of Semi-automatic Capsule Filling Machine

     

    1.Cost-effectiveness of the semi-automatic capsule filling machine:
    Cost-effectiveness is one of the key benefits of using a semi-automatic capsule filling machine in your pharmaceutical production. By automating the capsule filling process, you can significantly reduce labor costs and increase production efficiency, which translates into cost savings for your business. In addition, the use of a semi-automatic capsule filling machine reduces the risk of human error, which can lead to production downtime and wasted materials. This further contributes to the cost-effectiveness of the machine. With a semi-automatic capsule filling machine, you can produce a high volume of capsules with greater accuracy and consistency than if you were filling them by hand.

    This results in higher-quality products, which can improve your reputation and increase customer satisfaction, leading to increased sales and profits over the long term. Ultimately, the investment in a semi-automatic capsule filling machine is a cost-effective way to improve your pharmaceutical production process and increase your bottom line.

     

    2.Flexibility:
    Flexibility is a key benefit of using a semi-automatic capsule filling machine in your pharmaceutical production. These machines are designed to be versatile and adaptable, allowing you to change the size and type of capsule you fill depending on your production needs. This means that you can switch between filling different types of capsules with ease, and you can change the size of the capsule you are filling without having to buy an entirely new machine.

    Another important aspect of the flexibility of these machines is the ability to customize your filling process. Many semi-automatic capsule filling machines come with a range of features and automation options, allowing you to select the ones that work best for your specific production needs. For example, some machines allow you to adjust the speed of the filling process, while others allow you to add or remove filling stations as needed. This level of customization can help you to optimize your production process and ensure that you are getting the most out of your investment.

     

    3.Efficiency:
    The use of a semi-automatic capsule filling machine in a pharmaceutical production environment can bring significant benefits to a company in terms of efficiency. One of the key ways it does so is by reducing the time required for manual tasks such as filling, closing and ejecting capsules. A semi-automatic machine can perform these tasks with speed and precision, freeing up the operators to focus on other areas of the production process.

    Additionally, the use of a semi-automatic machine can lead to a reduction in waste and an increase in the overall production output. This is due to the machine's ability to precisely control the amount of fill material in each capsule, reducing the chance of over or under-filling. This leads to a reduction in the cost of materials and a corresponding increase in profitability.

     

    4.Accuracy:
    Accuracy is a crucial aspect of pharmaceutical production, and a semi-automatic capsule filling machine can significantly contribute to ensuring it. The machine's design and automation options allow for precise filling of the capsules, reducing the likelihood of human error. This, in turn, results in a more consistent product, which is essential for patient safety. The machine's control system, including sensors and feedback mechanisms, can monitor the process and make adjustments to ensure that the right amount of medication is dispensed into each capsule.

    Moreover, semi-automatic capsule filling machines typically have features that can help improve accuracy, such as automatic weight control and an adjustable filling depth. The weight control feature can monitor the weight of the capsules during filling and make adjustments as needed to ensure the correct dose of medication is dispensed. The adjustable filling depth feature can be set to the appropriate level, which can help prevent underfilling or overfilling of the capsules. These features, along with the machine's ease of use and user-friendly design, can help ensure consistent and accurate results, which is essential for ensuring patient safety.

     

    5.Small foot print:
    The compact design of semi-automatic capsule filling machines makes them ideal for use in pharmaceutical production facilities with limited space. Unlike traditional, bulky capsule filling machines, a semi-automatic capsule filling machine can be placed on a small tabletop or workbench, making it much easier to fit into your existing production line. Additionally, its smaller size means it takes up less floor space, which can be a valuable asset in facilities where every square inch counts.

    Another benefit of a small footprint is that it allows for greater mobility. Semi-automatic capsule filling machines can be easily moved from one production area to another, or even between production facilities, as needed. This makes it easier to adapt to changing production needs and can help you to optimize your production processes over time. Whether you need to change your production process to accommodate new product lines or you simply need to move your machine to a more convenient location, the small size of a semi-automatic capsule filling machine makes it easy to do so.

    Usage of Semi-automatic Capsule Filling Machine

    Loading the capsules
    The operator is responsible for loading the empty capsules into the filling station of the machine. This typically involves placing the capsules into a hopper or tray that is specifically designed for the size and shape of the capsules being used.

     

    Dosing the fill material
    The semi-automatic capsule filling machine has a dosing mechanism that is used to accurately measure the correct amount of fill material for each capsule. The fill material is typically placed in a hopper on top of the machine and is dispensed into the filling station using a dosing wheel or auger.

    Filling and sealing the capsules

    Once the correct amount of fill material has been dispensed, the filling station is used to fill and seal the capsules. The filling station has a series of dies that correspond to the size of the capsules being used. The dies are used to hold the capsules in place while the fill material is dispensed into the capsule. Once the capsule is filled, the dies are used to seal the top and bottom halves of the capsule together.

    Unloading the filled capsules

    Once the filling and sealing process is complete, the operator is responsible for unloading the filled capsules from the machine. This typically involves transferring the filled capsules to a tray or container for further processing or packaging.

    Preparing the machine for the next run

    After the filled capsules have been removed from the machine, the operator is responsible for preparing the machine for the next run. This may involve cleaning the machine, changing the size of the dies if a different size capsule is being used, or refilling the hoppers with fill material and empty capsules.

    Components of Semi-automatic Capsule Filling Machine
     

    Powder hopper
    The powder hopper is used to store fill materials. It's designed with an inlet on the side, allowing the operator to refill powders easily. Plus, it features an auger powder feeder. The auger system can keep the fill materials inside the hopper loose enough for a reliable, consistent feed.

     

    Capsule hopper
    As with the powder hopper, this hopper is designed for holding empty capsules. It comes with a sight glass, allowing the operator to monitor the material level inside the hopper visually. You can customize the hopper capacity based on the desired output.

     

    Capsule sowing mechanism
    The capsule sowing mechanism plays a key role in the production process. It consists of a magazine complete, a sorting block, and horizontal sorting fingers. It's worth mentioning that some machine models are provided with a safety guard at the capsule sowing mechanism to protect the operator against mechanical injuries.

     

    Filling ring
    The filling ring is the critical tooling of the semi-automatic capsule filler. It's made up of two discs and works to hold empty capsules as well as their caps and bodies when separated.

     

    Capsule closing mechanism
    As its name implies, this part plays the role of closing filled capsules. A peg ring is the core tooling of this mechanism. It comes in a disc shape with custom ejector pins. After the filling process, the operator puts the two halves of the filling ring back together and places them on the top of the peg ring. And then, the peg ring is pushed against the filling ring to close the filled capsules and force them out of the ring.

     

    Rotary table
    The rotary table is installed in front of the powder hopper of the semi-automatic capsule filler. It performs support and rotation for the filling ring holding empty capsule bodies.

     

    PLC and HMI
    Now that you know the operation of a semi-automatic capsule filler includes manual and automatic processes, it's definitely powered by the PLC system. Also, it's equipped with an HMI touch screen, allowing the operator to adjust parameters easily based on specific production needs.

     

    Vacuum system
    A vacuum pump is designed to remove air from a sealed space in order to achieve differences in pressure. Based on the specific applications, vacuum pumps are packed with a range of technologies.

     

    Electrical enclosure
    Since this capsule filler comes with a certain level of automation, it's fitted with an array of electrical components. To minimize the risk of component damage and protect operators from electric shock, we need an electrical enclosure. This critical piece of the machine provides a safe space for important components, such as variable frequency drives and PLC, while also preventing unauthorized access.

     

    Machine frame
    The machine frame of a cGMP-compliant semi-automatic capsule filler is generally made with stainless steel. The workbench is designed with an excess powder collector to ensure the operation area remains clean and tidy.

     

    How to Maintain Semi-automatic Capsule Filling Machine

    Regular cleaning and hygiene

    Keeping the capsule machine clean is the first step in maintenance. A thorough cleaning must be carried out after each production run. Remove residual drug, powder or liquid to avoid buildup and cross-contamination. Use appropriate cleaning agents and tools, taking care not to damage machine surfaces and components.

    Regular lubrication

    The machine's moving parts and transmissions require regular lubrication. Use oil or grease suitable for filling capsule machine to ensure smooth operation of lubricated parts and reduce wear and friction. However, follow the lubrication guidelines provided by the manufacturer to avoid contamination or failure from excessive lubrication.

    Replacement of sealing ring and driving belt

    Sealing rings and driving belts are the parts that are prone to wear in the automatic or semi automatic capsule filler. Check these parts regularly for wear and replace them as soon as problems are found. Worn seals can cause leaks, while damaged drive belts can affect running stability.

     

     
    Our Factory

     

    With a number of highly qualified and professional technician, our company has always won the trust and praise from the vast number of users both from domestic and abroad for many years.95% of our products are used for export, mainly in North America and Western Europe. Our main product automatic capsule filling machine(includes the capsule filling machine for liquid oil)adopts international high level techlogoy and also improved our engineer.The quality and precision has reached the Bosch capsule filling machine level. New technology has been identified through quality inspection of Zhejiang Institute of mechanical and electrical products and get the patents. The machine has beautiful appearance, simple operation. It integrates the filling base and the metering plate into an integrated system, stable performance, convenient operation and maintenance, high efficiency, and beautiful packaged products. The Pallet, powder and other materials like liquid oil are all can automatically fill into the empty capsule. It is an idea equipment for the pharma company.

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    FAQ
     

    Q: What is a semi-automatic capsule filling machine?

    A: A semi-automatic capsule filling machine is a piece of equipment designed for filling capsules with powders or granules. It combines manual and automated functions, offering a balance between cost-effectiveness and efficiency.

    Q: How does a semi-automatic capsule filling machine work?

    A: The machine typically requires some manual intervention, such as loading the capsules and closing them after filling, while the dosing and filling process is automated. The machine ensures accurate dosing and can fill multiple capsules simultaneously.

    Q: What are the key features of a semi-automatic capsule filling machine?

    A: Key features include adjustable dosing mechanisms, easy capsule loading and unloading trays, and a compact design for small-scale operations. Some models also offer dust collection systems to minimize waste.

    Q: What types of capsules can a semi-automatic capsule filling machine handle?

    A: These machines can handle various sizes of hard gelatin capsules, typically ranging from 000 to 5. They are versatile and can be adjusted to fit different capsule sizes.

    Q: What is the dosing accuracy of a semi-automatic capsule filling machine?

    A: Dosing accuracy can vary, but most models achieve an accuracy of ±1-3% of the target weight. This is achieved through precision dosing mechanisms that can be adjusted for different powders and granules.

    Q: How many capsules can a semi-automatic capsule filling machine fill in one cycle?

    A: The number of capsules filled in one cycle can range from 4 to 100, depending on the model and the size of the capsules being used.

    Q: What is the typical production capacity of a semi-automatic capsule filling machine?

    A: Production capacities are lower compared to fully automatic machines, typically ranging from 500 to 10,000 capsules per hour, depending on the model and operator efficiency.

    Q: How is quality control maintained during the filling process?

    A: Quality control includes regular weight checks and visual inspections. The machine may include features that allow for easy inspection and rejection of underfilled or misaligned capsules.

    Q: Are semi-automatic capsule filling machines easy to clean and maintain?

    A: Yes, these machines are designed for ease of cleaning and maintenance. Components are easily accessible, and the machine can be quickly dismantled for cleaning without the need for special tools.

    Q: How do semi-automatic capsule filling machines ensure operator safety?

    A: Safety is ensured through the use of safety guards around moving parts and interlocks that prevent operation when access doors are open. Clear instructions and training are also provided to ensure safe operation.

    Q: What are the advantages of a semi-automatic capsule filling machine over a fully automatic machine?

    A: The main advantages include lower cost, easier operation, and maintenance, and suitability for small-scale or occasional production needs.

    Q: What is the level of automation in a semi-automatic capsule filling machine?

    A: Automation is limited to the dosing and filling processes. Manual tasks include loading capsules, closing them, and sometimes, removing filled capsules from the machine.

    Q: How do semi-automatic capsule filling machines handle waste and minimize environmental impact?

    A: Waste is typically minimal due to precise dosing. Dust and other byproducts are often collected through a dust collection system, reducing environmental impact and maintaining a clean working environment.

    Q: Can semi-automatic capsule filling machines be used in research and development settings?

    A: Yes, these machines are ideal for R&D settings due to their flexibility and lower cost, allowing for small-scale production and testing of new formulations.

    Q: What is the expected lifespan of a semi-automatic capsule filling machine with proper maintenance?

    A: With proper care and maintenance, these machines can last for over a decade. Regular maintenance and timely replacement of parts are essential to prolonging the lifespan.

    Q: How can semi-automatic capsule filling machines be integrated into existing production lines?

    A: Integration is straightforward as they can be placed alongside other equipment and can be manually or semi-automatically loaded with materials from upstream processes.

    Q: What is the training required for operators of semi-automatic capsule filling machines?

    A: Operators should receive training on safety protocols, machine operation, maintenance, and troubleshooting to ensure safe and efficient operation.

    Q: What are the common issues faced with semi-automatic capsule filling machines?

    A: Common issues include dosing inaccuracy, capsule misalignment, and wear of parts. Regular maintenance and calibration can address most of these issues.

    Q: What regulatory compliance requirements must semi-automatic capsule filling machines meet?

    A: These machines must adhere to pharmaceutical standards such as GMP (Good Manufacturing Practices) and FDA regulations, which include validation and documentation of their use in production.

    Q: How do you clean a semi-automatic capsule filling machine?

    A: Cleaning method: First, brush the dust of the machine with a brush. Use a vacuum cleaner to suck the parts of the machine and the table top. Then, clean all parts (including powder punches, metering discs, powder hoppers, etc.) that have been folded off with alcohol, and wash the countertops with an alcohol rag.

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